1800mm Horizontal Insulated Glass Washing and Drying Machine
Shandong Lebulang Precision Machinery Co., Ltd. introduces the 1800mm Horizontal Insulated Glass Washing and Drying Machine – a heavy duty inline cleaning system tailored for large format insulating glass production. The machine features a horizontal feeding design, 304 stainless steel construction, and a high efficiency air knife drying module. It delivers thorough contaminant removal from glass surfaces prior to sealing, ensuring durable IG unit bonds. Core buyer benefits: high throughput, low water consumption, easy maintenance, customizable voltage, rapid spare parts availability, and 1 year warranty.
In insulated glass (IG) production, glass cleanliness is critical for seal integrity and service life. The 1800mm Horizontal Insulated Glass Washing and Drying Machine is engineered for larger glass sizes with a horizontal conveying system, ensuring stable, continuous operation for high‑volume IG lines. Unlike vertical washers, this horizontal design simplifies loading of oversized glass and integrates easily with existing conveyor tables.
Built entirely from grade 304 stainless steel (cover and water tank included), the machine features four brush rollers (two pairs), three sponge roller pairs, and a circulating hot air plus air knife drying stage -- eliminating edge moisture, water spots, and streaks. A frequency‑controlled panel adjusts washing speed from 2 to 12 m/min, letting you optimize throughput by glass thickness and soil level.
This 1800mm Horizontal Insulated Glass Washing and Drying Machine handles float, tempered, laminated, and low‑e glass (with optional brush configuration), and is widely used in architectural glass, automotive glass, and high‑end furniture glass lines. By reducing water carryover and improving drying efficiency, it helps manufacturers achieve lower defect rates and higher overall equipment effectiveness (OEE).
Technical Specifications
Parameter
Specification
Model
JJY‑1800 Horizontal
Max. Glass Width
1800 mm
Max. Glass Length
2500 mm (customizable for longer lengths)
Min. Glass Size
250 × 250 mm
Glass Thickness Range
2 -- 20 mm (optimized for 3‑18 mm IG glass)
Washing Speed (adjustable)
2 -- 12 m/min (frequency‑controlled)
Voltage
380V / 220V / 415V · 50/60Hz (customizable)
Total Installed Power
10.5 kW
Machine Dimension (L×W×H)
4300 × 2200 × 1200 mm
Net Weight
920 kg
Brush Roller Configuration
4 pieces (2 driven, 2 idle)
Sponge Roller Pairs
3 pairs (6 pieces total)
Drying System
High‑pressure air knife + internal heating blower
Frame & Cover Material
304 Stainless Steel (anti‑rust, anti‑corrosion)
Core Electrical Parts
CHINT / DELIXI (gear motor, water pump, blower)
Working Air Pressure
0.6 -- 0.8 MPa
Water Pump
1 unit (multistage centrifugal)
Water Tank Capacity
50 L (with filtration screen)
Key Features
True Horizontal Conveying -- Flat feeding reduces operator fatigue; connects directly to washing, drying, and IG assembly lines.
Full 304 Stainless Steel -- Machine body and water tank are rust‑proof and chemical‑resistant for long‑term wet operation.
4 Brushes + 3 Sponge Pairs -- Nylon/abrasive brush rollers and absorbent sponge rollers remove residues and pre‑wick water.
Heated Air Knife Drying -- High‑velocity circulating hot air strips water from both sides -- no streaks or edge bleeding.
Frequency‑Controlled Speed -- Conveying speed adjustable from 2 to 12 m/min for different glass conditions.
Compact Footprint -- Handles 1800mm wide glass with only 4.3m total length -- saves floor space.
Operational & Economic Benefits
Upgrading to the 1800mm Horizontal Insulated Glass Washing and Drying Machine delivers measurable improvements in your production line:
30% faster size changeover -- Switch from 300mm to 1800mm in under 2 minutes, no tools.
Save 1,500L of water per shift -- Recirculating filtration cuts water & detergent costs drastically.
Reject rate <0.5% -- Dual air knives eliminate edge carryover; down from 5% typical.
25% less drying energy -- Circulating hot air design beats standard blowers.
Longer roller life -- 304 stainless body means no corrosion debris. Sponges last 4--6 months, brushes 10--14 months.
Plugs into your line -- 850mm ±50mm adjustable height fits most conveyors & IG tables.
Payback in 6--9 months -- For mid‑volume IG lines (2,000 m²/day).
FAQ
1. What is the actual maximum glass width this machine can clean?
The effective cleaning width is 1800 mm. The infeed and outfeed tables can accommodate glass up to 2500 mm in length. For longer glass (e.g., 3000 mm), we offer an extended conveyor option.
2. Can this machine process low‑e glass without scratching?
Yes. For low‑e (soft coated) glass, we can replace standard brushes with soft felt rollers or fine nylon brushes upon request. Please specify when ordering.
3. Does the horizontal design require a different foundation or leveling?
The machine comes with adjustable feet. A flat, level concrete floor is sufficient. No special foundation needed. We provide a detailed leveling guide.
4. Can the machine be integrated into a fully automated IG line?
Absolutely. The horizontal design allows easy connection to automatic loading/unloading conveyors, edge grinding machines, and IG sealant applicators. We can provide matching conveyor sections upon request.
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Send your inquiry to Lebulang Machine for a free quote on thermal break aluminum, curtain wall, insulated glass or UPVC processing equipment. OEM customization supported, factory direct price, fast response.
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