2500 Gas Filling Vertical Insulating Glass Production Line

Lebulang focuses on R&D and manufacturing of vertical insulating glass processing equipment for more than 30 years. The 2500 Gas Filling Vertical Insulating Glass Production Line is our upgraded CNC intelligent model, covering complete procedures from glass washing, drying, conveying, spacer assembly, laminating, gas filling to finished product output. Different from ordinary ordinary inflation equipment, this line adopts helical gear rack servo synchronous pressing technology and non-marking middle roller-free design, which effectively solves glass surface indentation and uneven gas filling problems. It is the preferred automated solution for medium and large glass processing factories to improve finished glass yield rate.

Complete Technical Parameter Table (Accurate Data Support)

All parameters are actual factory test data, supporting third-party inspection and customized adjustment.

Core Equipment Details

Note: This part is sorted according to the actual production process, matching the customer's factory operation logic, with detailed functional advantages of each section.

01 Basic Section

English: The main body adopts thickened industrial steel structure, integral welding and anti-rust treatment, stable and shockproof. Equipped with standardized positioning wheels, which is convenient for factory layout adjustment and equipment fixation. The overall structure is compact, saving 30% workshop space compared with traditional horizontal production lines.

02 Washing and Drying Section

English: Equipped with 6 sets of high-density brushes (3 sets dedicated Low-E film brushes), supports automatic identification of Low-E glass. The heating and air-drying system realizes instant drying, no water stains, no scratches on the glass surface. It has independent material waiting function, which can coordinate with the production rhythm to avoid idle operation and improve energy utilization.

03 Glass Conveying Section

English: Intelligent glass loading and conveying structure, with accurate positioning and stable transmission. Built-in Low-E film detection sensor, which can automatically identify the front and back of Low-E glass to avoid installation errors. The conveying speed is stepless adjustable, adapting to different glass sizes and production speed requirements.

04 Aluminum Spacer Assembly Section

English: Dedicated aluminum spacer positioning and assembly station, accurate docking without offset. It supports automatic assembly of various aluminum spacers, adapts to different hollow layer thickness specifications, and provides stable structural support for subsequent glass pressing and inflation procedures.

05 Glass Assembly Section

English: Realizes automatic assembly of double glass, triple glass and quadruple insulating glass. The system intelligently matches the assembly position according to the glass size, effectively improving assembly accuracy and finished product flatness, avoiding dislocation and gap deviation.

06 Pressing & Gas Filling Section (Core Core Section)

English: Adopts servo motor and helical gear rack synchronous driving system to ensure high-precision synchronous pressing. The crossbeam automatically positions the upper and lower edges according to glass size. The middle is designed without rollers, completely avoiding roller indentation on the glass surface. The rear maintenance door is reserved for workers to clean glass residues and maintain equipment. Equipped with high-precision argon inflation system, the automatic argon filling content reaches more than 95%, which greatly improves the heat insulation, sound insulation and anti-fog performance of insulating glass.

07 Outputting Section

English: Equipped with full intelligent control system, safe and stable operation. The finished insulating glass can be directly connected with the automatic sealing robot, and the finished products automatically enter the first station of the sealing robot for secondary sealant coating, realizing fully connected automated production line. The whole process reduces manual intervention and improves production efficiency by 40% compared with semi-automatic equipment.

Factory Strength & Quality Control

English As a professional machinery manufacturer, we have a 12,000㎡ standardized workshop with complete production and testing areas. The 2500mm Gas Filling Vertical Insulating Glass Production Line passes 16 strict inspections including 72-hour aging test before delivery. Our products are CE and ISO certified, exported to over 30 countries with rich overseas service experience.

Application Scenarios

English: Widely used in high-end architectural insulating glass, door and window energy-saving glass, curtain wall hollow glass, residential and commercial decoration glass processing. It is especially suitable for medium and large glass processing enterprises with high requirements for glass thermal insulation, sound insulation and durability.

FAQ

Q1: What is the argon filling accuracy rate of this production line? Is it suitable for high-end energy-saving glass production?

A1:

The professional inflation system of this 2500mm Gas Filling Vertical Insulating Glass Production Line can stably ensure the argon filling purity above 95%, which meets the production standards of European and American high-energy-saving insulating glass. It can effectively prevent hollow glass from fogging and oxidation, and extend the service life of finished glass by more than 8 years.

Q2: Can the equipment process Low-E glass and multi-layer insulating glass?

A2:

Yes. The equipment is equipped with standard Low-E film detection function, which can automatically identify and process Low-E glass. It supports automatic assembly and inflation of double, triple and quadruple insulating glass, meeting diversified customized production needs of customers.

Q3: What is the failure rate of the equipment? How about the after-sales guarantee?

A3:

The annual average failure rate of the whole machine is lower than 1.2%. We provide 12 months free warranty for the whole machine and lifelong technical support. We supply free English operation manuals, installation videos and 24-hour online remote guidance. Overseas on-site commissioning and training services are available.

Q4: Can the equipment be connected with automatic sealing robot? Is the production line fully automated?

A4:

This production line reserves a standard docking interface for automatic sealing robot. The finished insulating glass can be directly sent to the sealing robot for secondary glue coating, realizing unmanned full-process automated production from cleaning, inflation, pressing to sealing, greatly saving labor costs.

Q5: Can the equipment parameters be customized according to customer's factory conditions?

A5:

Yes. We support personalized customization of voltage, working size, production speed and overall dimension. According to the customer's workshop area, power supply standard and production output requirements, our engineers will adjust the equipment configuration to match local production conditions perfectly.